In order to realize the automatic detection system of electric sensor, a method based on sensor and nonlinear machine vision is proposed. Aiming at complex scenes and dynamic changes in target recognition and detection in largescale industrial field, a target recognition and detection system based on the fusion of vision sensor and nonlinear machine vision is proposed. The system introduces nonlinear features and uses deep neural network to realize multi-scale analysis and recognition of image data on the basis of traditional machine vision. The system uses C++ language development and has a good user interface. The photoelectric sensor weld image is collected by machine vision technology, the target area of the image is detected by Gaussian model, the feature points of the target area are extracted by combining Hessian matrix, the extracted feature points are input into the quantum gate neural network model, and the recognition results are obtained. The simulation results show that the author’s method has the highest value among the three test indicators, with the highest accuracy rate of 97%, the highest recall rate of 98%, and the highest F1 value of 94. The time consumed by the author’s method for automatic identification of photoelectric sensor welding is within 6 s, the time spent on the film wall recognition method for automatic identification of photoelectric sensor welding is within 20 s, and the time spent by the feature extraction and identification method for automatic identification of photoelectric sensor weld is within 22 s. It has been proven that the method based on the fusion of sensors and nonlinear machine vision can achieve an automatic recognition and detection system for electrical sensor welds. The object detection and recognition method proposed in this article can be applied to dynamic changes and complex scenes in various complex backgrounds and has a good application prospect. The system proposed in this article has some limitations, such as the algorithm in the calculation accuracy, real-time, and other aspects that have room for improvement.
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